TOUCH SCREEN CONTROLSYSTEM
Sample Screens (may include optional items)
Overview Screen Set Points ScreenAlarm Screen
Robust, Windows based platform
Password controlled access to programming screens
Easy operator interface
Alarm Package included in software
Recipe Capability
Touch screen displays and sounds alarms when machine controls are out oftolerance
Light Tower
Auto Start / Stop with photo sensor at entrance
12” LCD Touch screen
STANDARD FEATURES inorder of MODULE CONFIGURATION
LOAD
Auto Start / Stop with sequential power on / off to pumps and blowers
Emergency Stop Button
Personnel Grounding Socket
12” Fixed Entrance Extension
SEPARATION STAGE -OR-OPTIONAL PREWASH STAGE (Specify at time ororder)
Recaptures atomized wash water particles, reducing chemistry loss
AIR CURTAIN STAGE
Air curtain recaptureswash water particles and directs them back into wash tank
WASH STAGE FLOOD BOXCONFIGURATION
4 Incoloy 13 kW Immersion Heaters mounted on accessible front bulkhead [See Figure 1]
Completely submerges the circuit board under the wash fluid
Penetrates under low standoff components
Penetrates between components on high density printed circuit boards
Upper and Lower spray bars within the Flood Box
Conveyor remains level through the Flood Box
Over Temperature Protection
Redundant low liquid level protection
Automatic Fill with Level Control
Auto Chemistry System -- includes metering pump controlled by flow sensor, which
delivers balanced chemistry to thewash section (Optional)
Two Patented Barrier Water Knives powered by a dedicated 10 HP pump
4 Spray Modules with Quick Disconnect Spray Bars (TOP) [See Figure 2]
Independent Gate Valves Spray Pressure Control for upper and lower spraybars
Rear pressure gauges for upper and lower spray bars
High Performance 15 H.P. HPHV Centrifugal Stainless Steel Pump
VFD Pump Control
Stainless Steel High Pressure Plumbing
Removable Low Loss Pump Intake Screen Strainer (60 Mesh - .01”)
Easy Access Catch Screen [See Figure 1]
Removable Access Ports for Tank cleaning
Transparent interior slide panel lid and exterior access tempered glasswindow for inprocess
inspection
Independent Tank DrainValve
Flood Box
Flood Box
Printed Circuit Board
traveling through the
Flood Box
ANTI-DRAGOUTAIR KNIFE STAGE
Custom Two Upper and One Lower Air Knife
Increased capability to reduce Liquid Dragout from Washtank
Driven by dedicated Air Knife Blower
Tempered glass window for In-Process Inspection
15 HP Blower with Self Tensioning Belt to power DragoutAir Knives
ISOLATIONRINSE STAGE
Prevents chemical drag out from wash to rinse tank
2 Quick Disconnect Spray Bars [ See Figure 2]
One adjustable upper and lower Air Knife Tube
Increases liquid penetration under components
Outside water supply controlled and monitored by valveand flow meter
with direct flow todrain
OR
Water supplied from rinse pump controlled and monitoredby valve and flow meter
with direct flow todrain
One Upper and One Lower Air Knife Tube (post isolationrinse)
Transparent interior slide panel lid and exterior accesstempered glass window for inprocess
inspection
Flood Box
Flood Box
Printed Circuit Board
completely submerged
within the Flood Box
RECIRCULATING RINSESTAGE FLOOD BOX CONFIGURATION
4 Incoloy 13 kW Immersion Heaters mounted on accessible front bulkhead [See Figure 1]
Over temperature Protection
Redundant low liquid level protection
Automatic Fill with Level Control
Two Patented Barrier Water Knives powered by a 10 HP pump
2 Spray Modules with Quick Disconnect Spray Bars (TOP) [See Figure 2]
Independent Gate Valve Spray Pressure Controls for upper and lower spraybars
Rear pressure gauges for upper and lower spray bars
High Performance 15 H.P. HPHV Centrifugal Stainless Steel Pump
VFD Pump Control
Stainless Steel High Pressure Plumbing
Removable Low Loss Pump Intake Screen Strainer (60 Mesh - .01”)
Easy Access Catch Screen [See Figure 1]
Removable Access Ports for Tank Cleaning
Transparent Interior slide panel lid and exterior access tempered glasswindow for in
process inspection
Independent Tank Drain Valve
Direct to drain or cascade
FINAL RINSE STAGE
1 Spray Module with Quick Disconnect Spray Bars [See Figure 2]
Nozzle Spray is controlled and monitored by valve and flow meter
Drag Out Air Knife Removes and Flushes Rinse Water
Removable Access Ports for Tank Cleaning
Transparent Interior slide panel lid and exterior access tempered glasswindow for in-process
inspection
Easy access catchscreen [See Figure 1]
DRYER STAGE
2 Air Knife Modules each with 2 Upper and 1 Lower Air Knives
2 each High Performance 15 HP Turbine Air Blower with Self Tensioning Belt
Slide out Blowers for easier access [SeeFigure 3]
Exterior Tempered Glass Window for In-process Inspection
Insulated Blower and Air Knife compartments for lower decibel operation,complying with
OSHA Standards
Custom Designed Stripping Air Knives for High Efficiency drying [See Figure 4]
Height & Angle Adjustable Upper Air Knives
Angle Adjustable Lower Air Knives
Double Paned Glass Viewing Windows for Noise Reduction
Dryer Section utilizesnon-recirculating air to reduce humidity in drying chamber
DRYER STAGE
2 Air Knife Modules each with 2 Upper and 1 Lower Air Knives
2 each High Performance 15 HP Turbine Air Blower with Self Tensioning Belt
Slide out Blowers for easier access [SeeFigure 3]
Exterior Tempered Glass Window for In-process Inspection
Insulated Blower and Air Knife compartments for lower decibel operation,complying with
OSHA Standards
Custom Designed Stripping Air Knives for High Efficiency drying [See Figure 4]
Height & Angle Adjustable Upper Air Knives
Angle Adjustable Lower Air Knives
Double Paned Glass Viewing Windows for Noise Reduction
Dryer Section utilizesnon-recirculating air to reduce humidity in drying chamber
CONVEYOR
Full 18” Process Width
Conveyor rail cutouts at spray bar and air knife locations
Lower Stainless Steel (302), .375 pitch
Upper Stainless Steel (302), .375 pitch (Optional)
Custom belts with Pockets, Lanes, or Coatings (Optional)
Drive protected by Slip Clutch
Conveyor is grounded for ESD Protection
Return Conveyor Belt routed outside of rinse and wash modules
Uni-Drive Top & Bottom Belts (Single Drive Motor) with Optional Top Belt
Standard 3” product clearance
EXHAUST
Concealed Integral Ducting
Three 10” External Exhaust Ports with Dampers
Reclamation Exhaust System with Coalescing Screen for the lowest chemistryloss is the
industry
SPECIFICATIONS
ELECTRICAL: 480 VAC 3PHZ Standard (380 VAC Optional)
EXHAUST: 1200 CFM @ 1.5" SP Per Stack with Damper ( 3 stacks)
WATER INPUT: 4.5 – 7.5 GPM depending on options and configuration
PRODUCT CLEARANCE: 3.0”
WEIGHT: 4,800 lbs. Approx.
WIDTH: 68.6"
HEIGHT: 62.4 – 64.9" (adj.)
LENGTH: 299"
BELT HEIGHT: 35 -37" (adj.)
